Light Guide Mould

 

Mould name	Light guide mould
Plastic resin	PC, PMMA
Numbers of mould cavity	L+R
Gate and runner	Cold runner
Core and Cavity steel	2344/2738/718/P20 steel
Mould base steel	1045 steel
Injection machine specification	Depends on mould size and part weight
Mould manufacturing time	50 days for T1 mould trial
Cycle time	50-60s
Mould life	≥ 500,000 shots

 

 

Automotive light guide bars play a crucial role in modern vehicle lighting systems, providing enhanced visibility and safety on the road. Understanding the importance of precision and excellence, we use advanced design software and cutting-edge manufacturing techniques to ensure mould quality.

 

In the past years, we have finished many projects of light guide bar mould. Here are some tips for designing and manufacturing light guide bar moulds:

 

Optimize light distribution: Ensure that the design of the light guide bar promotes efficient and uniform light distribution. Use advanced optical simulation software to analyze and adjust the shape, size, and positioning of light channels to achieve desired illumination.

 

Consider material selection: Choose a high-grade, transparent material with excellent optical properties, such as polycarbonate (PC) or acrylic (PMMA). These materials offer good light transmission and can withstand the temperature and environmental conditions in automotive applications.

 

Precision tooling: Use advanced high speed CNC machining and EDM (Electrical Discharge Machining) techniques to create precise tooling for the mould. This ensures accurate replication of the light guide bar design and helps maintain consistent light distribution.

 

Venting and cooling: Incorporate proper venting and cooling channels into the mould design to allow for the escape of trapped air and effective cooling during the injection moulding process. This helps prevent defects like air bubbles or warping.

 

Surface finish: Aim for a high gloss surface finish on the mould cavity to ensure the formation of a clear and flawless light guide bar. Proper polishing techniques can be employed to achieve the desired surface characteristics.

 

Quality control: Implement strict quality control measures throughout the manufacturing process to ensure the moulds meet the required specifications. Conduct thorough inspections and testing to verify dimensional accuracy, light transmission, and overall performance.

 

Our factory produces high-quality light guide bar moulds that deliver optimal light distribution and contribute to the overall safety and aesthetics of automotive lighting systems. We provide competitive price and fast delivery.

 

If you're in need of automotive light guide bar moulds, contact us today to discuss your requirements and let our experienced team create the perfect solution for your moulding needs. Trust us to bring your automotive lighting vision to life with our exceptional mould-making capabilities.

http://www.phmould.com/